{"id":1895,"date":"2023-06-03T13:51:16","date_gmt":"2023-06-03T10:51:16","guid":{"rendered":"http:\/\/www.food.ihu.gr\/?page_id=1895"},"modified":"2023-06-03T21:02:49","modified_gmt":"2023-06-03T18:02:49","slug":"fple-pilot-plant","status":"publish","type":"page","link":"https:\/\/www.food.ihu.gr\/en\/fple-pilot-plant\/","title":{"rendered":"Food Process Engineering Laboratory (FPLE) &#8211; Pilot Plant"},"content":{"rendered":"<p><\/p>\n<div class=\"row\">\n<div class=\"column-two\"><img decoding=\"async\" style=\"width: 100%; border: 1px solid #ddd; border-radius: 4px; padding: 2px;\" src=\"\/wp-content\/uploads\/2023\/06\/TT-016.webp\" \/><\/div>\n<div class=\"column-two\"><img decoding=\"async\" style=\"width: 100%; border: 1px solid #ddd; border-radius: 4px; padding: 2px;\" src=\"\/wp-content\/uploads\/2023\/06\/TT-024.webp\" \/><\/div>\n<\/div>\n<h4 class=\"widget-title\">Premises<\/h4>\n<p>The FPLE facilities occupy an area of approximately 1000 square meters.<\/p>\n<p>It is divided into the following sections:<\/p>\n<ul>\n<li>Dairy processing and multipurpose engineering equipment.<\/li>\n<li>Fruit &amp; vegetable processing.<\/li>\n<li>Meat processing.<\/li>\n<li>Cereal processing.<\/li>\n<li>Fish processing.<\/li>\n<li>Vegetable oil processing.<\/li>\n<li>Wine making.<\/li>\n<li>Freezing.<\/li>\n<li>Canning.<\/li>\n<li>Drying.<\/li>\n<li>Cold store, area 5 m<sup>2<\/sup> (4.0<sup>o<\/sup>C).<\/li>\n<li>Frozen store, area 8 m<sup>2<\/sup> (-18<sup>o<\/sup>C).<\/li>\n<li>Texture studies room.<\/li>\n<li>Research and development of scientific instruments room.<\/li>\n<li>Reagents &#8211; spare parts &#8211; chemicals stores.<\/li>\n<li>Boiler house.<\/li>\n<li>Machine workshop.<\/li>\n<li>Electrical and electronics workshop.<\/li>\n<\/ul>\n<h4 class=\"widget-title\">List of Processing Equipment<\/h4>\n<p><strong>Multipurpose engineering equipment<\/strong><\/p>\n<ul>\n<li>Heat transfer studies apparatus, by E.I.V.S France, comprising a pyrex glass\/stainless steel single tubular heat exchanger and a similar pyrex glass\/glass complete with rotameter, control panel and temperature recorder.<\/li>\n<li>Fluid mechanics studies apparatus, by E.I.V.S France, made of pyrex glass, comprising of, a centrifugal pump, a Reynolds experiment system, a rotameter, a Venturi, an orifice and several pipes of various materials and diameters. The friction pressure drop of each accessory is individually monitored through an electronic measuring system.<\/li>\n<\/ul>\n<p><strong>Separation processes equipment<\/strong><\/p>\n<ul>\n<li>Plate and frame filter press, by Haku, Germany.<\/li>\n<li>Centrifugal separator\/clarifier, by Alfa-Laval ,France.<\/li>\n<li>Horizontal plate and frame reverse osmosis\/ultrafiltration apparatus by DDS-Denmark.<\/li>\n<li>Vertical plate and frame ultrafiltration apparatus, by Rhone-Poulenc, France.<\/li>\n<li>Electrodialysis apparatus with control panel and process parameter recorders , by S.R.T.I.,France.<\/li>\n<li>Fractional distillation column unit with alternative use of a column filled with or without stainless steel packing material, complete with control panel and monitoring systems of temperature and reflux ratio, by E.I.V.S France.<\/li>\n<li>Double effect falling film evaporator of 100 l\/h evaporative capacity, by Alfa-Laval, Sweden, operating under pressures down to 100 mbars, with fully computerized control system built by FPEL.<\/li>\n<\/ul>\n<p><strong>Drying equipment<\/strong><\/p>\n<ul>\n<li>Spray drier of 50 l\/h evaporative capacity, by Niro, Denmark.<\/li>\n<li>Double drum drier, by G.M.F. Gouda, The Netherlands.<\/li>\n<li>Tray drier with drying rate monitoring system, by APEX, G.Britain.<\/li>\n<li>Fluidized bed drier, with feeding, dehumidifier and temperature control system, by NEU, France.<\/li>\n<li>Osmotic dehydration unit, built by FPEL.<\/li>\n<li>Multipurpose pilot freeze-drier.<\/li>\n<\/ul>\n<p><strong>Canning equipment<\/strong><\/p>\n<ul>\n<li>Vertical canning retort with temperature chart recorder, by Webeco ,Germany.<\/li>\n<li>Rotary sterilizer, Hydrolock simulator type, for can sizes from 100 g to 5000 g, with control panel and temperature controller, by C.B., France.<\/li>\n<li>Horizontal pressure cooker-cooler, by Korimat, Germany.<\/li>\n<li>Two manual seamers for 5 and 1 kg cans, by LANICO, Germany.<\/li>\n<li>Electrical seamer for can sizes from 0.5 to 5 kg, by HENRI BIAUGEAUD, France.<\/li>\n<li>Jar closer of any size of jars, by HENRI BIAUGEAUD, France.<\/li>\n<\/ul>\n<p><strong>Freezing equipment<\/strong><\/p>\n<ul>\n<li>Liquid nitrogen tunnel, capacity 300 kg\/h, by AIR LIQUIDE, France.<\/li>\n<li>Laboratory type liquid nitrogen freezer, programmable, with temperature recorder and a 100 l capacity Dewar flask, by NICOOL, France.<\/li>\n<li>Fluidized bed freezer, minimum temperature -45<sup>o<\/sup>C,built by FPEL.<\/li>\n<li>Immersion freezer, minimum temperature -20<sup>o<\/sup>C, built by FPEL.<\/li>\n<\/ul>\n<p><strong>Dairy processing equipment<\/strong><\/p>\n<ul>\n<li>Two complete lines of milk homogenization-pasteurization-cooling, capacity 160 l\/h. One pressure homogenizer is of single valve ,by ALM, France and the other is of double valve by MATTERSON, G.Britain, the plate heat exchangers are by VICARB, France.<\/li>\n<li>Cream separator, capacity 160 l\/h, by WESTFALIA, Germany.<\/li>\n<li>Complete cheese making line, by SORDI, France.<\/li>\n<li>Plate and frame ultrafiltration\/reverse osmosis unit, BURTON CORBLIN, France.<\/li>\n<li>Two yogurt making double jacketed agitated vessels, capacity 160 l\/h, by PIERRE GUERIN, France.<\/li>\n<li>Ice cream making machine<\/li>\n<li>Butter churn, by BURR, Italy.<\/li>\n<\/ul>\n<p><strong>Meat processing equipment<\/strong><\/p>\n<ul>\n<li>Meat cutting wooden table.<\/li>\n<li>Meat cuter, by KRAMER GREBE, Germany.<\/li>\n<li>Vacuum sausage filler, by WEMAG, Germany.<\/li>\n<li>Colloid mill, by PUC, Germany.<\/li>\n<li>Ham making vacuum tumbler.<\/li>\n<li>Meat mincer.<\/li>\n<li>Salami prematuration chamber.<\/li>\n<li>Dual purpose maturation chamber for fermented and for cooked sausages with control panel, by ROUMELIOTIS, Greece.<\/li>\n<li>Smoking cabinet, fully automated, by ROUMELIOTIS, Greece.<\/li>\n<\/ul>\n<p><strong>Fish processing equipment<\/strong><\/p>\n<ul>\n<li>Two stainless steel benches with sinks for cleaning and gutting the fish.<\/li>\n<li>Cabinet drier.<\/li>\n<li>Film heat sealing vacuum packaging machine.<\/li>\n<\/ul>\n<p><strong>Fruit &amp; vegetable processing equipment<\/strong><\/p>\n<ul>\n<li>Rotating screen drum washer, by HENRI BIAUGEAUD, France.<\/li>\n<li>Juice extractor, by HENRI BIAUGEAUD, France.<\/li>\n<li>Stone remover, by HENRI BIAUGEAUD, France.<\/li>\n<li>Vegetable chopper, by HENRI BIAUGEAUD, France.<\/li>\n<li>Mechanical potato peeler, by HENRI BIAUGEAUD, France.<\/li>\n<li>Refining screen skin and seeds separator(finisher), by HENRI BIAUGEAUD, France.<\/li>\n<li>Juice deaerator, by BUSCH, France.<\/li>\n<li>Screw steam blancher, by CLERELY, France.<\/li>\n<li>Multipurpose cutting, dicing, slicing machine, by SOLIA, France.<\/li>\n<li>Two fruit maturation chambers.<\/li>\n<li>Controlled CO<sub>2<\/sub> chambers.<\/li>\n<\/ul>\n<p><strong>Wine making equipment<\/strong><\/p>\n<ul>\n<li>Grape declusterer.<\/li>\n<li>Mechanical grape press juice extractor, by ARIETTE, France.<\/li>\n<li>Mobile filter press with preparation tank for wine clarification, by LAFERT, France.<\/li>\n<li>Three stainless steel tanks for wine storing.<\/li>\n<li>CO<sub>2<\/sub> filler for carbonizing soft drinks and beverages.<\/li>\n<li>Cork bottle closer.<\/li>\n<\/ul>\n<p><strong>Cereal processing equipment<\/strong><\/p>\n<ul>\n<li>Laboratory flour mill, by CHOPIN, France.<\/li>\n<li>Hammer mill.<\/li>\n<li>Mobile hammer mill, suitable for wet milling, by APEX, G.Britain.<\/li>\n<li>Hammer mill with cyclone dust separator, by PROMIL, France.<\/li>\n<li>Electrical oven, by NEFF, Germany.<\/li>\n<li>Pasta making single screw extruder, by NUOVA LAMPA, Italy.<\/li>\n<li>Two sets of scientific sieves, by PROLABO, France.<\/li>\n<li>Alveograph, by CHOPIN, France.<\/li>\n<li>Zymotachygraph, by CHOPIN, France.<\/li>\n<li>Two trieur cylinders for grain size separation, by CHOPIN, France.<\/li>\n<li>A set of grain classification screens.<\/li>\n<li>Electrical conductivity moisture content determination apparatus.<\/li>\n<li>Extensiongraph \u2013 farinograph, by MAX EGGER, Austria.<\/li>\n<li>Viscoamylograph, by MAX EGGER, Austria.<\/li>\n<li>Twin screw cooker extruder, model BC45, by Clextral, France, with in line attached slit rheometer, built by FPEL and monitored by computer.<\/li>\n<li>Moisture determination oven.<\/li>\n<\/ul>\n<p><strong>Vegetable oil processing equipment<\/strong><\/p>\n<ul>\n<li>Complete olive oil extraction unit, capacity 250 kg olives\/h, comprising, an olive crusher, an olive pulp malaxator, a metering pump, a Decanter, by ROBATEL, France and a centrifugal clarifier, by WESTFALIA,Germany.<\/li>\n<li>Complete oil refining line comprising a caustic soda oil neutralization unit, a vacuum decolourizer and a vacuum deodorizer, built by FPEL.<\/li>\n<li>Oil hydrogenization unit.<\/li>\n<\/ul>\n<p><strong>Biotechnology equipment<\/strong><\/p>\n<ul>\n<li>Sets of fermenters, capacity 1 L.<\/li>\n<li>Fully automated fermenter capacity 20 L, with control panel, by BIOLAFITTE, France.<\/li>\n<li>Selfsterilizable mobile fermenter, capacity 500 L, with control panel, by BIOLAFITTE, France.<\/li>\n<\/ul>\n<p>All processing equipment are accompanied by ancillary equipment such as pumps, balance tanks etc.<\/p>\n<p><strong>Miscellaneous equipment<\/strong><\/p>\n<ul>\n<li>Agitating double jacketed vessel for studying mixing of liquids, built by FPEL.<\/li>\n<li>Water chilling unit (60<sup>o<\/sup>C).<\/li>\n<li>Water demineralization unit, by PROSOFT, France.<\/li>\n<li>Steam generating unit , capacity 2 tons steam\/h, by IFESTOS A., Greece.<\/li>\n<li>STEFAN apparatus for the production of processed cheeses and sauces.<\/li>\n<li>Microwave oven with temperature measurement, by MIELE, Germany.<\/li>\n<li>Instron Universal Testing Machine, table model 1140, capacity from 50 to 500000 g, equipped with digital data acquisition system made by FPLE.<\/li>\n<li>Tristimulus micro colour meter by Dr Lange, Germany.<\/li>\n<li>A series of viscometers such as Ubbelohde suspension level capillary viscometers, falling sphere viscometer, cone and plate and spindle Brookfield<\/li>\n<\/ul>\n<p><strong>Ancillary Services<\/strong><\/p>\n<p>The plant is equipped with utility networks of compressed air (6 bar), steam (8 bar), tap water, hot water, soft water and chilled water (8<sup>o<\/sup>C).<\/p>","protected":false},"excerpt":{"rendered":"<p>Premises The FPLE facilities occupy an area of approximately 1000 square meters. It is divided into the following sections: Dairy processing and multipurpose engineering equipment. Fruit &amp; vegetable processing. Meat &hellip; <\/p>\n","protected":false},"author":6,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"acf":[],"_links":{"self":[{"href":"https:\/\/www.food.ihu.gr\/en\/wp-json\/wp\/v2\/pages\/1895"}],"collection":[{"href":"https:\/\/www.food.ihu.gr\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.food.ihu.gr\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.food.ihu.gr\/en\/wp-json\/wp\/v2\/users\/6"}],"replies":[{"embeddable":true,"href":"https:\/\/www.food.ihu.gr\/en\/wp-json\/wp\/v2\/comments?post=1895"}],"version-history":[{"count":29,"href":"https:\/\/www.food.ihu.gr\/en\/wp-json\/wp\/v2\/pages\/1895\/revisions"}],"predecessor-version":[{"id":1972,"href":"https:\/\/www.food.ihu.gr\/en\/wp-json\/wp\/v2\/pages\/1895\/revisions\/1972"}],"wp:attachment":[{"href":"https:\/\/www.food.ihu.gr\/en\/wp-json\/wp\/v2\/media?parent=1895"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}